Foam dish production line

Usage: It is used for rapid packing of food and other materials

Manufacturing stages: the stage of converting polystyrene granules (the raw material used in the foam industry) into foam rolls by injecting raw materials under high pressure – the cooling stage – the stage of forming and cutting the foam rolls into dishes of various shapes and sizes – the waste recycling stage

Production line equipment

Production line for converting polystyrene pellets to foam coils

Technical Specifications

The mixer

Motor power: 3 kw

Capacity: 50 kg (time control via Relay)

Automatic feeding system: self-control system

The motor power is 1.1 kW

Extruder No. 1

Extruder filament diameter: 70mm

Filament material: 38 CrMoAlA

Material of the barrel for filament: 38 CrMoAlA

Motor operating power: 37 kW

Heating zones: 6 stages

Butane high pressure pump: 2.2 kw

Automatic hydraulic filter: 5.5 kW motor

Electrical panel – digital pressure indicator

Extruder number 2

Extruder filament diameter: 90mm

Filament material: 38CrMoAlA

Material of the barrel for filament: 38CrMoAlA

Motor operating power: 37 kW

Heating zones: 6 stages

Electrical plate – pressure indicator – foam outlet

Cooling system

Automatic water cooling cycle – cutting weapon

Foam guiding system

3 rolls of rubber – 3 kilowatt traction motor – meter – warning system – steering by means of a letter S with self-friction

Roller winding device

2 pneumatic winding poles – 2 motors and speed reducer – 1000 mm, winding center height

Production line for forming and cutting foam roll into trays of various shapes and sizes

Technical Specifications

Automatic heating stage: 2 heating zones – 2 sub-zones

Thermal control panel – general control panel – automatic cutting device – PLC control – moving the foam board by means of a liner

Forming area: 640 x 850 mm

Forming speed: 4-6 seconds per step