Cornflakes AF-CF20 production line
Cornflakes AF-CF20 production line
Corn flex ball production line FLAKES AF-CF20
It produces more than 10 forms of breakfast cereal
The FLAKES AF-CF20 morning breakfast cereal production line consists of the following parts:
1 – Corn moisturizing mixer 300 kg capacity.
2 – helical feeder
3 – Extruder (detonation and forming head) with automatic feeder
4 – Conveyor line of the product from the extruder to the oven
5 – (Drying and roasting oven) 2 count
6 – The line of dressing the syrup with the flavor with the stirring mechanism
7 – Mixers for cooking syrup and flavor
8 – American model flavor pump
9 – 4 spirals + 10 shapes and forms for the chips
1 – Corn Moisturizing Mixer
The mixer capacity is / 300 / kg
Made of / stainless steel 304 / stainless steel thickness / 2 / mm.
Main engine with capacity of / 4 / horsepower, Turkish or Italian industry.
Equipped with a standard discharge slot.
Equipped with a water tank to control corn moisture level with a level indicator.
Equipped with a mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh).
It is provided with a hatch for cleaning and monitoring and indicating the level of materials inside
The mixer basin is equipped with a magnet to remove mineral impurities from the corn, if any.
2 – helical feeder
It consists of a tank capacity of / 75 / kg approximately
Made of / stainless steel 304 / thickness / 2 / mm.
Bottom hole for cleaning.
It works on feeding materials to the extruder automatically
Equipped with a mechanical protection to prevent the worker’s hand from entering the mixer (metal mesh)
It is provided with a magnetic mechanism to withdraw metal impurities, if any, inside the atom.
The engine is Italian or Turkish, capacity / 0.75 / kW + Italian speed tray VARVEL
The total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz
3 – AMERICAN EXTRUSION EXTRUSION
The production capacity is from / 175 / to / 200 / kg per hour, according to the shape of the requested pill.
The main holder is made of thermally coated steel with the latest kilns and is equipped with standard steel legs
The approximate weight of the extruder is / 1200 / kg.
Fully insulated with an outer layer of / 304 stainless steel / for easy cleaning.
The gearbox is made of the finest metals that bear the pressure of long working hours, American Extrusion.
The main gearbox is designed to operate continuously 24/7.
The bearings and pellets are Swedish and Japanese made by SKF brand.
Snails are made of the finest metals and treated with the latest thermal furnaces (vacuum oven technology).
Equipped with main helix to feed the compressor helix with materials controlled by LS brand inverter.
The product feeder snail is equipped with an Italian VARVEL brand and an Italian or Turkish engine.
The compressor screw motor, capacity of / 50 / hp / 37 / kW made in Italy, copper coils.
The main drive frame is made of cast iron.
The speed of all extruder motors is controlled electronically by / 3 / LS brand inverters.
The length of the chips is controlled by an electronic variable speed knife (LS brand).
Equipped with a heating device for the start of work, which is controlled electronically, a Korean thermometer, AUTONICS brand.
The extruder is equipped with an American Extrusion water cooling mechanism (closed circuit)
The extruder is equipped with an Italian model of compressed air cooling mechanism
All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food-grade stainless steel 304 with wheels for ease of movement.
The control panel is tightly isolated to prevent dust from escaping.
The external control panel is independent of the extruder body, equipped with 3/3 / and / 3 / cooling fan ventilation filters.
The control panel is equipped with a 12-inch color touch screen LS brand with three languages on demand to fully control the mechanism of the line of chips
The line has been programmed to read faults, if any, automatically by text messages displayed on the touch screen
The touch screen control contains / 99 / automatic storage programs
Attached with the control panel is a detailed electrical diagram
The total capacity is / 37 / kW / 380 / V / 50 – 60 / Hz
4 – Conveyor belt for the product
Conveyor belt made of / 304 / stainless steel
Wheels for easy movement and cleaning.
The conveyor belt is made of PVC or food grade plastic to transport materials from the extruder to the oven
It is equipped with cleaning holes
Equipped with automatic cleaning brushes
Equipped with an engine / 1.5 / horsepower, made in Italy or Turkey, with an Italian brand VARVEL gearbox
The total capacity is / 4 / kW / 380 / V / 50 – 60 / Hz
5- Drying oven for hot air
Line provider number / 2 /
American Extrusion hot air system drying and roasting oven.
Production capacity is / 200 / to / 400 / kg per hour, at maximum roasting temperature of / 200 / degree
The moisture of the final product of the chips, upon request, ranges from 0 to 5%.
It works on diesel or natural gas LPG upon request.
The outer shell of the oven is made of / 304 / food stainless steel.
The length of the oven is / 6 / meter.
The width of the oven is / 1.5 / meters.
The width of the walking line, the net carrying the chips, is / 1 / meter.
The grille is made of / 304 / food stainless steel.
The oven is equipped with an automatic cleaning mechanism for the grate holding the chips
The oven is equipped with a LS inverter device to control the speed of the grill that holds the chips
The oven is equipped with 2 automatic programmable and accurate temperature clocks.
The oven is equipped with a built-in heating chamber that can be dismantled and installed for maintenance work made of chrome / 304 / and solid steel designed to withstand temperatures up to / 800 / degrees
The heating chamber is equipped with an Italian Baltur or Riello burner model 2019.
All electrical parts are French SCHNEIDER brand and Korean LS.
The main gearbox is Italian and the engine is made in Italy or Turkey with excellent quality.
The oven is completely insulated with a layer of glass fiber thickness of / 12 / cm from all sides.
Equipped with a top and bottom air distribution mechanism with a recirculation mechanism from the sides.
Equipped with a hot air pump fan with a / 3 / horse capacity motor, excellent Italian or Turkish manufacture
Equipped with an air intake and circulation fan with a / 3 / horse capacity engine, excellent Italian or Turkish manufacture
It is equipped with a special control panel, with a separate structure, which can be removed and installed for easy charging and cleaning work
It is equipped with a touch screen control system with an automatic fault reading system via text messages
The rotation and circulation of the hot air fans are controlled by a Korean made LS brand inverter
The total capacity is / 4 / kW / 380 / V / 50 – 60 / Hz
For more information about drying oven, please click here
6 – The line of dressing the syrup with the flavor with the stirring mechanism
Mesh belt made of wire / stainless steel 304 / minute width / 100 / cm
The travel speed is controlled electronically (inverter) / 1.5 / kW LS brand.
Equipped with a robotic arm to move and rotate the cornflakes automatically, and it is adjustable and calibrated according to demand
The process of rotating the cornflakes is carried out in a slow and homogeneous manner while applying the flavor.
The flavor is pumped and the pumping speed is quickly controlled in an electronic form (Korean LS brand).
It is equipped with special flavor sprinklers for the dripping, automatically and programmed to coat all cornflakes in a homogeneous manner, in diameter and flavor.
Wheels for easy movement and cleaning.
The engine has a capacity of / 1.5 / kW from the Turkish company GAMAK with a gearbox from the Italian company VARVEL
The total capacity is / 1.5 / kW / 380 / V / 50 / Hz
7 – Mixers for cooking syrup and flavor, count (2)
Made of / stainless steel 304 /.
The mixer capacity is / about 200 / liter.
Double-jacket made for indirect heating.
The flavor mixers are connected with the pump on a single chassis made of thermally coated iron and covered with stainless steel.
Wheels for easy movement and cleaning.
Engines from the Turkish company GAMAK + with a gearbox from the Italian company VARVEL
It is equipped with a thermostat to monitor the temperature of hot water in the mixers.
Equipped with an indicator to indicate the level of hot water inside.
The capacity of the heaters is / 8 / kW / 220 / V / 50 / Hz
The capacity of the motors is / 1.5 / kW / 380 / V / 50 / Hz
8 – flavor pump
American Extrusion model
The pump body is made of solid European aluminum
The pump is installed on a platform made of food stainless steel / 304 / equipped with wheels.
Sucking and alternating pumping system (American technology to save taste consumption)
It is an ankernage motor, capacity / 0.75 / kW made in Italy or Turkey + VARVEL gearbox made in Italy.
Connected with a solid European aluminum pump
The connection process is carried out by means of a cuplink catch for easy maintenance and cleaning
Equipped with a Spanish food silicone hose
The amount of flavor or taste is precisely controlled electronically via the LS machine inverter
The total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz
| Technical Specifications | |
|---|---|
| Model | Flakes AF-CF20 |
| Production type | Cornflakes |
| Production capacity | 200 KG/h |
| The number of stages | 9 Phase |
| The number of engines | 16 Engine |
| Energy consumption (gas or diesel) | 70 KW -140 Ampere |
| Electricity | 380v, 50 Hz |
| Dimensions | |
|---|---|
| International quality certificates | ISO9001 , ISO14001, ISO18001 |
| CE certification | 2006/42/EC 2014/35/EU |
| Certificates of conformity to international standards | BUREAU VERITAS – SGS |
| Quality and certifications | |
|---|---|
| Length | 18 m |
| Width | 8 m |
| Height | 3.3 m |